All modules

Module 01 - Inventory

Every number traces back to something that happened.

Stock is not a cell you overwrite. It is a ledger of movements, and the on-hand figure is what that ledger adds up to. That single decision is what stops the number on screen drifting away from the number in the building.

01Catalogue

One product, every version it ships in

Set a product up once, then give it as many versions as reality demands, each with its own part number, barcode, price and unit. Size, material and colour describe the difference, so a 50mm cast iron valve and an 80mm one stay one product with two versions rather than two unrelated rows nobody can reconcile.

  • Part numbers and barcodes
  • Sizes, materials and finishes
  • Units of measure and conversions
  • Customer and supplier part references

02Stock and traceability

Know the shelf, not just the total

Stock is held per version, per warehouse, per shelf and per batch. High-value items get their own serial number and carry it through their whole life, so the answer to “which batch did we send them” is a search box rather than an afternoon in the filing cabinet.

  • Warehouses, zones, shelves and bins
  • Batch numbers and expiry dates
  • Serial numbers on high-value items
  • Quarantine and storage policies

03Movements

Four movements cover every physical event

Goods arriving, goods going out to a job or a customer, goods moving between shelves, and counts corrected after a stocktake. Each one is written down permanently and updates the balance in the same step, so two people can never sell the same last unit.

  • Receipt, issue, transfer, adjustment
  • Transfers bundle movements into one document
  • Double-entry, so the ledger always balances
  • Who moved what, from where, to where, when

04Keeping it honest

Counting without stopping the plant

Cycle counts work through the warehouse a section at a time instead of shutting the year down for a full stocktake. Replenishment rules watch the figures they produce and raise the reorder signal before a shortage reaches the floor.

  • Cycle counting by zone or ABC class
  • Reorder points and replenishment signals
  • Container and pallet tracking
  • Full variance history on every count

How a delivery becomes a number you can trust

01

It arrives

The delivery is received against its purchase order. Quantities that do not match are recorded as they are, not quietly rounded to the order.

02

It is put away

Stock lands on a specific shelf, under a specific batch. Nothing sits in an abstract pool called “warehouse”.

03

It moves

Every issue to a job, transfer between bays and correction after a count adds another line. Nothing is ever overwritten.

04

It adds up

The figure on the dashboard is the sum of that history, which is why it cannot silently disagree with the shelf.

Your factory has a rhythm. Let us find it.

See what changes when the whole operation is in sync.